Bio-Concrete


Bio-concrete 

Bio-concrete, also known as self-healing concrete, is a type of concrete that contains bacteria or other microorganisms that can precipitate calcium carbonate (CaCO3) to fill cracks and heal the concrete. This process is similar to how natural materials like seashells and bones form. Bio-concrete is still under development, but it has the potential to revolutionize the construction industry by reducing the need for repairs and extending the lifespan of concrete structures.

Concrete cracks are a widespread problem in structures, shortening their lifetime and necessitating expensive repairs. Cracks are caused by a variety of reasons, including formwork movement, plastic settling, weathering, drying shrinkage, and thermal stress. While there are certain methods for repairing cracks, such as chemicals and polymers, they are hazardous to human health and the environment. Because of its compatibility with concrete and excellent bonding capabilities, microbial self-healing concrete, also known as bacterial concrete, is a promising technique. Microbial concrete may cover structural faults with microorganisms, causing a biological response that plugs the fracture. This long-term approach outperforms passive treatments such as chemical sealants, which have limitations. This microbiological processes for producing calcium carbonate, which is employed in microbial crack treatment. Biomimicry concrete offers stronger compressive and flexural strength and can bear greater stresses.

Concrete, one of the most widely used building materials, is essential in many industries. Buildings, dams, storage tanks, seaports, highways, bridges, tunnels, subways, and other infrastructure have all been built using it extensively. Cement, coarse and fine aggregate, and water are the essential ingredients of concrete. The most crucial component of concrete is cement. It fills the spaces between coarse and fine particles and binds the aggregates. Concrete is the material of choice for many applications due to its high compressive strength, availability, durability, compatibility with reinforcement bars, affordability, ease of preparation, and flexibility to be cast in the necessary shapes and sizes.

Despite concrete’s advantages, it has a high tendency to produce fractures allowing aggressive chemicals to infiltrate into the structure. Cracks are one of the main causes of concrete deterioration and loss in durability. Cracks can be developed in both plastic and hardened states. Formwork movement, plastic settlement and plastic shrinkage due to rapid loss of water from the concrete surface result in crack formation during the plastic state, whereas weathering, drying shrinkage, thermal stress, error in design and detailing, chemical reaction, constant overload and external load contribute to crack formation in hardened state.

Concrete is one of the most extensively used construction materials and has a high potential to create cracks. These cracks lead to considerable reduction in concrete service life and high replacement costs. Although it is not possible to prevent crack creation, many sorts of treatments are in place to heal the cracks. It has been established that some of the current concrete treatment methods such as the application of chemicals and polymers are a source of health and environmental dangers, and more significantly, they are effective only in the short term. Thus, treatment solutions that are ecologically friendly and long-lasting are in great demand. A microbial self-healing technique is characterized by its potential for long lasting, fast and active crack repair, while also being environmentally friendly. Furthermore, the microbial self-healing approach surpasses the other treatment strategies due to the efficient bonding capacity and compatibility with concrete compositions.

Bio-concrete is a revolutionary new building material that has the potential to revolutionize the construction industry. This innovative material is created by combining bacteria and concrete, resulting in a product that is both environmentally friendly and incredibly strong.

Bio-concrete is created by introducing a special type of bacteria into the concrete mixture. This bacteria, known as Sporosarcina pasteurii, feeds on calcium lactate and produces calcium carbonate, which is a key component of concrete. As the bacteria feeds, it produces calcium carbonate, which strengthens the concrete and makes it more resistant to cracking and other damage. In addition, the calcium carbonate produced by the bacteria also helps to absorb and store carbon dioxide, making bio-concrete a more sustainable and environmentally friendly building material.

Bio-concrete is an exciting new development in the construction industry and has the potential to revolutionize the way we build. Not only is it stronger and more durable than traditional concrete, but it is also more sustainable and environmentally friendly. With its unique properties, bio-concrete promises to be an important part of the future of construction.

  • -         Bio-concrete is a type of concrete that uses bacteria to create a self-healing material.
  • -   This material is created by adding a special type of bacteria to the concrete mix, which produces calcium carbonate when it comes into contact with water.
  • -         This calcium carbonate acts as a filler, filling in any cracks or holes in the concrete and making it stronger and more durable.
  • -      Bio-concrete is more environmentally friendly than traditional concrete, as it does not require the use of large amounts of energy or resources to produce.
  • -         It also has a longer lifespan, as it is able to repair itself over time.

Overview of microorganisms and nutrients which have been used to produce calcium carbonate in concrete matrix

Microorganism

Nutrient

Bacillus pseudofirmus

Calcium lactate, calcium glutamate, yeast extract and peptone

Bacillus pseudofirmus

Calcium lactate, calcium acetate, yeast extract and peptone

Bacillus sphaericus

Urea and calcium chloride

S. pasteurii

Urea, calcium nitrate and calcium chloride

Bacillus amyloliquefaciens

Urea, calcium acetate yeast extract and glucose

Diaphorobacter nitroreducens

Urea, calcium formate, calcium nitrate and yeast extract

Sporosarcina soli

Urea and calcium chloride

Application of bio self-healing methodology commends itself over existing treatment methods due to efficient bonding capacity, compatibility with concrete compositions and sustainability. It is capable of filling deep microcracks as well as restricting crack formation. This can reduce inspection work and maintenance expenses (Jonkers et al. 2010; Wang et al., 2012a). Moreover, it reduces carbon dioxide emission due to the decrease of cement production (De Muynck et al., 2008a; De Muynck et al., 2008b; Berenjian et al. 2012). Reduction in porosity of structure, rendering the concrete watertight, good compatibility between precipitated calcium carbonate and concrete compositions and favourable thermal expansion are the other advantages of this procedure. Bio self-healing treatment delivers safer, more sustainable, more long-standing and more inexpensive construction materials. Therefore, mixing healing agent with cement and other materials during casting makes this method a potential strategy as compared to the standard treatment procedures.

Key Points

  • ·        Sustainable and eco-friendly
  • · Strong bonding capacity, compatibility with concrete compositions, and sustainability
  • ·        Fill deep micro-cracks and prevent cracks from spreading
  • ·        Reducing labor and upkeep costs
  • ·        Reducing cement production, carbon dioxide emissions are reduced
  • ·        The addition of bacteria significantly improves concrete's properties
  • ·        Adding bacteria significantly increases compressive and split tensile strength
  • ·        Bacteria generate calcium carbonate, which seals and fills cracks, repairing damage
  • ·        Bio concrete, when combined with sand, reduces voids and increases packing density
  • ·        Destructive and non-destructive tests show that 10% bacteria addition yields optimal results
  • ·        Bio concrete has a 15% greater compressive strength than ordinary concrete, 30% more flexural strength, and the ability to withstand larger strains, and preventing earthquakes

 

References:

Seifan, M., Samani, A.K. & Berenjian, A. Bioconcrete: next generation of self-healing concrete. Appl Microbiol Biotechnol 100, 2591–2602 (2016).
Jonkers HM, Thijssen A, Muyzer G, Copuroglu O, Schlangen E (2010) Application of bacteria as self-healing agent for the development of sustainable concrete. Ecol Eng 36:230235
Wang J, Van Tittelboom K, De Belie N, Verstraete W (2012a) Use of silica gel or polyurethane immobilized bacteria for self-healing concrete. Constr Build Mater 26:532540
De Muynck W, Cox K, Belie ND, Verstraete W (2008b) Bacterial carbonate precipitation as an alternative surface treatment for concrete. Constr Build Mater 22:875–885
De Muynck W, Debrouwer D, De Belie N, Verstraete W (2008a) Bacterial carbonate precipitation improves the durability of cementitious materials. Cement Concrete Res 38:1005–1014
Berenjian A, Chan N, Malmiri HJ (2012) Volatile organic compounds removal methods: a review. Am J Biochem Biotechnol 8:220229
S. Udhaya, V. Vandhana Devi, J. Philips, R.L. Lija, “Experimental study on bio-concrete for sustainable construction”, Materials Today: Proceedings, 2023, ISSN 2214-7853

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